The project involved the precision fabrication of a spur gear with specific dimensions and characteristics tailored to meet the operational requirements of our client, McDermott. The spur gear, featuring 33 teeth, an outer diameter of 8.5 cm, an inner diameter of 5 cm, and a thickness of 2 cm, is a critical component in various mechanical systems, ensuring efficient power transmission and operational reliability.
Objectives
The primary objectives of the project were to:
- Design and fabricate a high-quality spur gear that meets the precise specifications provided by McDermott.
- Complete the fabrication process within the two-week timeframe, ensuring timely delivery to the client.
- Adhere to all relevant quality and safety standards throughout the fabrication process.
Scope of Work
The scope of work included:
- Detailed design and engineering of the spur gear, focusing on the gear’s geometry, load capacity, and compatibility with existing systems.
- Procurement of AISI 4140 steel, known for its strength and durability, to ensure the gear’s performance under operational stresses.
- Execution of precision machining processes, including cutting, shaping, and finishing, to achieve the required dimensions and surface quality.
- Implementation of rigorous quality control measures, including dimensional inspections and material testing, to ensure that the spur gear meets all performance specifications.
- Continuous communication with McDermott to ensure alignment with their operational needs and specifications throughout the project.
Outcome
The successful completion of the spur gear fabrication project not only met the client’s requirements but also reinforced PT Mitra Karya Sarana’s reputation for delivering high-quality engineering solutions. The project was completed on schedule, demonstrating our commitment to effective project management and execution.
Conclusion
This project highlights PT Mitra Karya Sarana expertise in the fabrication of precision mechanical components. The spur gear is now an integral part of McDermott’s operations, contributing to the efficiency and reliability of their machinery. Our dedication to quality, timely delivery, and client satisfaction continues to drive our success in the industry, establishing us as a trusted partner for our clients.
